1.9 ECOBRASS CW724R, round bar, d=19 mm

1.9 ECOBRASS CW724R, round bar, d=19 mm

ECO BRASS® is a silicon alloyed lead-free brass alloy with excellent machinability and forgeability. The alloy has high strength, equivalent to some stainless steels, and is also hydrogen resistant. Resistant to stress corrosion cracking and dezincification. Used in PEX fittings, brass fittings, bronze fittings, stop valves, ball valves, commercial faucets, residential faucets, and many more brass and bronze products. Information from Wieland-Chase.

Skriv ut
Innehållsförteckning

    1.9.1 Light microscope images

    Images of etched specimen at 100, 200, 500 and 1000 times magnification. Duplex phase brass microstructure, alpha and Kappa phase, with grains aligned in the ED. The etch effect of crystallographic orientations makes grains easy to distinguish, but the phases are not very easy to separate from these images. Small particles can be seen, they are etched dark, they appear to be round and homogeneously distributed. EDS results propose that they are mainly lead particles.

    Etching: 5g ferric chloride + 10ml conc. hydrochloric acid + 100 ml de-ionised water.

    Specimen surface was parallel with extrusion direction (X=ED).

    Position ¼ depth.

    ECOBRASS CW724R, 100x Magnification
    ECOBRASS CW724R, 200x Magnification
    ECOBRASS CW724R, 500x Magnification
    ECOBRASS CW724R, 1000x Magnification
    Composition of ECOBRASS CW724R Composition of ECOBRASS CW724R

    1.9.2 EBSD/EDS analysis in the SEM

     

     

    EBSD analysis with 1 µm step size

    The material show a duplex, banded micro-structure consisting of alpha and kappa phase. In this limited area it is difficult to make assumptions about texture. In literature it is reported that CW724R also could contain Gamma phase but in this analysis Gamma phase description was not included during analysis.

    Specimen surface was parallel with extrusion direction (X=ED). Position ¼ depth.

    Surface was OP-S-polished.

    FSD image of the area for EBSD analysis.
    IPF-Z EBSD map with colours according to crystal orientations in Z direction (transverse dir.).
    EBSD phase map, alpha phase is red and kappa phase yellow. Grain boundaries (>15°) are included.
    EBSD map showing IPF in X direction (extrusion dir.).
    Alpha phase crystal orientations (ED)
    Kappa phase crystal orientations (ED)

    Grain- and phase boundaries

    In this material there is a tendency to have low angle boundaries. In the previous IPF maps there are shifts of colour within grains. The assumption would be that some plastic deformation occurred after recrystallisation during extrusion.

    Phase boundaries are light blue (aqua).
Grain boundaries (>15°) are black.
Low angle boundaries (2-15°) are thin black.
Twin boundaries (60°<111>) are red. Phase boundaries are light blue (aqua). Grain boundaries (>15°) are black. Low angle boundaries (2-15°) are thin black. Twin boundaries (60°<111>) are red.

    EDS mapping in parallel to EBSD analysis

    —-

    Large area mapping – Many (>40) analyses stitched together

    The large area make statistics for grain size, phase fractions, texture, etc. better and now it is obvious that there ARE preferred orientations in X (ED). Pole figures for both phases show textures for the alpha phase <100>&<111>//ED, and for the kappa phase <1010> // ED.

    Alpha: 61%
Kappa: 39% Alpha: 61% Kappa: 39%
    Alpha, IPF-ED
    Kappa, IPF-ED
    Alpha texture: <100>&<111>//ED 5 times random
    Kappa texture: <110>//ED 4 times random

    Grain size, area weighted distribution

    —-

    Alpha
    Kappa