1.0 CW510L, round bar, d=25 mm

1.0 CW510L, round bar, d=25 mm

Nordic Brass GUSUM CW510L is a lead free (Pb<0.1%). The alloy is approved according to the 4MS list, use for drinking water applications, product groups B-D. The structure is duplex with α and β-phase.
Applications: Low lead brass details e.g. for electrical applications and fittings. The alloy is very well suited for machining as well as hot-stamping. The alloy comes with Aqua Nordic addition for improved machining properties to compensate for lead in traditional free cutting brass with high content of lead, like CW614N. Typical yield/tensile strength (MPa) 130/450. Elongation A50 >40%. Hardness (HRB) ~100.

The alloy is not dezincification resistant. Information from Nordic Brass Gusum data sheet. The material was produced by Nordic Brass Gusum.

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    1.0.1 Light microscope images

    Material condition: M – As manufactured (extrusion), without specified mechanical properties

    CW510L, 100x Magnification CW510L, 100x Magnification
    CW510L, 200x Magnification CW510L, 200x Magnification
    CW510L, 500x Magnification CW510L, 500x Magnification
    • Images of etched specimen at 100, 200 and 500 times magnification.
    • The duplex phase microstructure can be seen. Alpha phase bright and beta phase darker.
    • Etching: 5g ferric chloride + 10ml conc. hydrochloric acid + 100 ml de-ionised water.
    • Specimen surface was parallel with extrusion direction (X=ED). Position ¼ depth.

     

    Composition of CW510L Composition of CW510L

    1.0.2 EBSD/EDS analysis in the SEM

     

     

    EBSD analysis with 1 µm step size

    The material show a duplex microstructure consisting of alpha-beta phase. In this limited area it is difficult to make assumptions about grain size, phase fractions and texture.

    Specimen surface was parallel with extrusion direction (X=ED). Position ¼ depth.

    Surface was OP-S-polished.

    FSD image of the area for EBSD analysis.
    IPF-Z EBSD map with colours according to crystal orientations in Z direction (transverse dir.).
    EBSD phase map, red alpha phase and blue beta phase.
    EBSD map showing IPF in X direction (extrusion dir.).
    Alpha phase crystal orientations (IPF in ED)
    Beta phase crystal orientations (IPF in ED)

    Grain- and phase boundaries

    In this material there are not a lot of grain boundaries or low angle boundaries. The assumption would be that recrystallisation occurred after extrusion.

    Phase boundaries are light blue (aqua)
Grain boundaries (>15) are black
Low angle boundaries (2-15) are grey
Twin boundaries (∑3, 60° <111>) are red
Phase boundaries are light blue (aqua) Grain boundaries (>15) are black Low angle boundaries (2-15) are grey Twin boundaries (∑3, 60° <111>) are red

    EDS mapping in parallel to EBSD analysis

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    Large area mapping – Many (>40) analyses stitched together

    The large area make statistics for grain size, phase fractions, texture, etc. better and now it is obvious that there ARE preferred orientations in X (ED). Pole figures for both phases show textures for the alpha phase <100>&<111>//ED, and for the beta phase <110> // ED.

    Phases
Alpha:  47%
Beta: 53%

Upper right: Centre
Lower right: Surface Phases Alpha: 47% Beta: 53% Upper right: Centre Lower right: Surface
    Alpha, IPF-ED
    Beta, IPF-ED
    Alpha texture: <111>//ED 6 times random
    Beta texture: <110>//ED 9 times random

    Grain size, area weighted distribution

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    Alpha phase.
    Beta phase. Beta phase has coarser grain size!

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